Biscuit Cream Sandwiching Machine for Biscuit Factory

The biscuit cream sandwiching machine is one of the core equipment of the biscuit factory. It is specially designed for the production of cream sandwich biscuits, mass production, and large production capacity.

The equipment has strong compatibility and is suitable for a variety of sandwich products such as hard biscuits, soft biscuits, cookies, etc. It is especially suitable for high-precision cream or jam filling needs, and is an ideal choice for large biscuit processing companies.

Structural Composition of the Equipment

• Conveying system: The biscuit cream sandwiching machine adopts a food-grade stainless steel conveyor belt, which is divided into two layers, carrying the bottom and top layers of biscuits respectively, and conveying them accurately and synchronously.
• Sandwich-filling device: The core is a high-precision gear pump or piston filling system, which supports the quantitative extrusion of sandwich materials with different viscosities such as cream and jam.
• Alignment and pressing mechanism: Equipped with photoelectric sensors and servo motors to ensure the precise alignment of the upper and lower layers of biscuits, and complete gentle pressing through an adjustable pressure device.
• Control system: The biscuit sandwich machine integrates PLC and touch screen interface, and supports parameter preset, fault alarm, and production data recording.
• Body frame: All stainless steel material, meets food hygiene requirements, compact structure and easy to clean and maintain.

Five Features of Biscuit Sandwiching Machine

1. Wide applicability: It can handle square, round, and special-shaped biscuits, and is suitable for a variety of sandwich materials such as cream, chocolate sauce, pectin, etc.
2. Food grade material: The sandwiching machine's contact surface is made of food-grade 304 stainless steel. It is corrosion-resistant, easy to clean, and meets FDA and EU food machinery standards.
3. Intelligent operation: Based on the principle of continuous filling, the biscuit sandwich volume is ±1% error through closed-loop control to eliminate empty filling or overflow.
4. Efficient compatibility: The biscuit sandwich machine can be linked with the tunnel furnace, turning machine, and packaging line, supporting an adjustable range of 2000-12000 cream sandwich biscuits per hour.
5. Flexible adjustment function: The sandwich thickness (0.5-5mm), filling speed, and pressing force can all be adjusted by one touch on the touch screen to meet the production needs of multiple categories.

How to Use Biscuit Cream Sandwiching Machine?

• Preparation: Clean the equipment and install the specified sandwich hopper, adjust the guide plate width and conveyor belt speed according to the size of the biscuits.
• Parameter setting: Set the sandwich amount, pressing pressure and production speed through the touch screen, and call the pre-stored formula to improve efficiency.
• Start operation: Turn on the conveyor belt, filling pump and pressing module in sequence, and the biscuit sandwich machine automatically completes biscuit loading, sandwich injection and finished product output.
• Real-time monitoring: Ensure the uniform distribution of the sandwich through the observation window or sensor data, and handle abnormal alarms (such as lack of material or misalignment) in time.
• Cleaning and maintenance: Start the CIP cleaning program after production, disassemble the movable parts of the biscuit sandwiching machine for deep disinfection, and lubricate the transmission parts regularly.