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Product introduction
The cream and biscuit packing machine is one of the core equipment in the biscuit factory. It is specially designed for the production of cream sandwich biscuits, with mass production and large capacity.
The equipment offers wide compatibility and is suitable for a variety of sandwich products, such as hard biscuits, soft biscuits, sweet biscuits, etc. It is especially suitable for high-precision cream or jam filling, and is the ideal choice for large biscuit processing companies.
Structural composition of the team
- Conveying system: The cream and biscuit packing machine uses a food-grade stainless steel conveyor belt, divided into two layers, which transport the lower and upper layers of biscuits respectively, and convey them accurately and synchronously. Sandwich filling device: The core is a high-precision gear pump or piston filling system, which enables quantitative extrusion of sandwich materials with different viscosities, such as cream and jam.
- Alignment and pressing mechanism: Equipped with photoelectric sensors and servo motors to ensure precise alignment of the top and bottom layers of biscuits and smooth and complete pressing by means of an adjustable pressure device.
- Control system: The biscuit sandwich machine integrates a PLC and a touch screen interface, and supports parameter presetting, fault alarm, and production data recording.
- Frame: Made entirely of stainless steel, it meets food hygiene requirements, is compact and easy to clean and maintain.
Five features of the biscuit sandwich machine
- Wide Applicability: It can handle square, round, and special-shaped biscuits, and is suitable for a variety of sandwich materials, such as cream, chocolate sauce, pectin, etc.
- Food-Grade Material: The sandwich maker's contact surface is made of food-grade 304 stainless steel. It is corrosion-resistant, easy to clean, and meets FDA and EU food machinery standards. Intelligent Operation: Based on the continuous filling principle, the sandwich biscuit volume has a ±1% error margin through closed-loop control to prevent empty filling or overflow.
- Efficient Compatibility: The biscuit sandwich machine can be connected to tunnel oven, turning machine and packaging line, with an adjustable range from 2000 to 12000 cream biscuits per hour.
- Flexible adjustment: Sandwich thickness (0.5-5mm), filling speed and pressing force can be adjusted with a single touch on the touch screen to meet the production needs of multiple categories.
How to use the cream and biscuit packing machine?
- Preparation: Clean the equipment and install the specified sandwich hopper. Adjust the guide plate width and conveyor speed according to the size of the biscuits.
- Parameter setting: Set the number of sandwiches, pressing pressure, and production speed via the touch screen, and access the pre-recorded formula to improve efficiency. Start operation: Activate the conveyor belt, filling pump, and pressing module in sequence, and the biscuit sandwich making machine automatically completes biscuit loading, sandwich injection, and finished product output.
- Real-time monitoring: Ensure uniform sandwich distribution through observation windows or sensor data, and handle abnormal alarms (such as material shortages or misalignment) in a timely manner.
- Cleaning and Maintenance: Start the CIP cleaning program after production, disassemble the moving parts of the biscuit sandwich making machine for thorough disinfection, and lubricate the transmission parts regularly.
Technical data
Model | Capacity | Inner Width of Tunnel Oven | Heating Method | Dimensions (without packing machine) |
Voltage |
GG-BG400/420 | 100-250kg/h | 400/420mm | Electric,Gas | L45m*W5m*H2m | 380V 50HZ 3PH |
GG-BG600 | 250-400kg/h | 600mm | Electric,Gas | L50m*W5m*H2m | 380V 50HZ 3PH |
GG-BG800 | 500-800kg/h | 800mm | Electric,Gas,Diesel | L100m*W5m*H2.5m | 380V 50HZ 3PH |
GG-BG1000 | 800-1000kg/h | 1000mm | Electric,Gas,Diesel | L105m*W12m*H3m | 380V 50HZ 3PH |
GG-BG1200 | 800-1200kg/h | 1200mm | Electric,Gas,Diesel | L120m*W15m*H3m | 380V 50HZ 3PH |
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